Robot Components and Automated Equipment Prototypes: Enclosures, Robotic Arms, AGV Casings
The robotics and automation equipment industry has high demands for the precision, strength, and lightweight of components. During the product development phase, assembly verification, functional testing, and reliability evaluation through prototypes can significantly reduce the risk of later production trials. Dongguan Yiruida Technology Co., Ltd. provides professional prototype manufacturing services for the field of robotics and automation, covering robot enclosures, robotic arm parts, AGV casings, etc., supporting various materials such as metal and plastic, meeting the needs from prototypes to small batch production.
Types of Robot and Automation Prototypes We Can Make
- Robot Enclosures: Service robot enclosures, industrial robot control panel, collaborative robot joint covers
- Robotic Arm Parts: Robotic arm connectors, end effector brackets, gear housing
- AGV/AMR Parts: AGV vehicle chassis, sensor brackets, battery compartment covers, laser radar mounting bases
- Automation Equipment: Automation line fixtures, inspection equipment enclosures, conveyor belt rails
- Robot Grippers/Clamps: Flexible clamp parts, pneumatic finger bodies
Applicable Processes and Materials
| Process | Applicable Quantity | Material | Features |
|---|---|---|---|
| CNC Machining (Plastic) | 1-30 pieces | ABS, PC, POM, Nylon | High precision, wear-resistant, suitable for structural parts |
| CNC Machining (Metal) | 1-30 pieces | Aluminum Alloy, Magnesium Alloy | Lightweight, high strength, real performance |
| Vacuum Casting | 10-100 pieces | PU Resin (simulating ABS, nylon) | Low cost for small batches, consistent appearance |
| Simple Molding | 100-500 pieces | Engineering Plastics | Transition batch, used for small-scale assembly |
Typical Application Cases
1. Service Robot Enclosure Prototype
A robot company developed a delivery robot and needed 5 sets of enclosures for exhibition display. ABS material was used with CNC machining, with matte white paint on the outer surface and silk-screened logo, and internal reinforcing ribs were added. The lead time was 5 days, and the prototype received a good response at the exhibition.
2. Robotic Arm Joint Connector
A collaborative robot manufacturer needed to verify the strength of a new aluminum alloy connector design. It was made using CNC machining of 7075 aluminum alloy, followed by sandblasting and hard anodizing. After assembly, load testing was performed, verifying the design's reliability and avoiding mold rework.
3. Small Batch Production of AGV Sensor Bracket
An AGV manufacturer needed 50 sets of laser radar mounting brackets for small batch production. Vacuum casting was used, with high-strength PU resin (simulating nylon) as the material, which reduced costs by 50% compared to CNC machining. The lead time was 7 days, meeting the assembly requirements.
Our Professional Advantages
- Lightweight Metal Processing: CNC machining of aluminum alloys and magnesium alloys, achieving thin-walled and hollow structures
- High Precision: ±0.05mm tolerance, meeting precise assembly requirements
- Strength Verification: Functional prototypes can be made with real materials (such as 7075 aluminum) for load testing
- One-stop Service: From CNC machining to surface treatment (oxidation, painting, silk-screening), all done internally
- Rapid Iteration: Respond within 24 hours after design changes, delivering new versions in 3-5 days
Why Choose Yiruida Technology?
- Familiar with the comprehensive requirements of the robotics industry for part strength, weight, and appearance
- Master both metal and plastic processing technologies, flexibly matching different component requirements
- Can provide DFM analysis to optimize design and reduce costs
- Strict confidentiality to protect your core technology
Frequently Asked Questions
Q: Do robot prototypes need surface treatment?
A: Yes. Enclosures require painting or powder coating to achieve display effects; metal structural parts are recommended to undergo anodization or nitriding to improve wear resistance and corrosion resistance.
Q: Can we make prototypes of moving joints?
A: Yes. High-precision parts can be machined via CNC, combined with bearings or pins for assembly, to achieve functional verification of movement.
Q: What process is most economical for small batch production?
A: For 10-50 pieces, vacuum casting is recommended; for 50-200 pieces, simple molds can be considered. It depends on the material requirements and budget.
Send us your robot or automation equipment drawings to get professional process recommendations and quotations